CCU & CCS
Industrial Carbon Capture. Waste to Value.
CCU & CCS technology for the cement industry — converting bypass dust into high-purity Potassium Chloride while capturing CO₂.
Our proprietary Carbon Capture Utilization and Storage process addresses one of the cement industry's biggest challenges: what to do with Chlorine Bypass System dust. Instead of landfilling it, we recover high-purity KCl (≥ 99%), remove 99.9% of heavy metals, and lock CO₂ into stable solid carbonates — turning a disposal cost into a revenue stream.
- ≥ 99%
- KCl Purity
- 99.9%
- Heavy Metal Removal
- 20,000 t/yr
- Per Installation
- ~20%
- CO₂ Captured from Stack
The Challenge
Why Cement Plants Need Carbon Capture
When cement plants burn alternative fuels — municipal waste, RDF, industrial waste — chlorine enters the kiln and builds up. Above 0.5%, it causes preheater blockages, kiln shutdowns, and production loss. The Chlorine Bypass System extracts this chlorine-rich gas, generating Bypass Dust rich in chlorides, heavy metals, and alkali compounds. This dust is currently a regulated waste — expensive to store and hazardous to dispose of.
High Chlorine Concentration
Chlorine above 0.5% in the kiln causes preheater build-up, coating and blockages.
Waste Disposal Challenges
Bypass dust is a regulated waste — costly to store, transport and landfill.
Heavy Metal Contamination
Dust carries lead, cadmium and thallium that must be neutralised before reuse.
Reduced Plant Efficiency
Unplanned kiln shutdowns and lower alternative fuel rates cut production output.
Our CCU & CCS Solution
Carbon Capture Utilization & Storage for Cement
Our proprietary process captures CO₂ emissions from the kiln stack, uses them to mineralize bypass dust through a CCUS-based process, and extracts high-purity potassium chloride — creating a circular economy within cement manufacturing.
- CO₂ Mineralization
- Heavy Metal Removal
- KCl Extraction
- Zero Waste
KCl ≥ 99%
Agricultural fertilizer grade · Industrial chemical grade · Export quality
Process Flow
From Bypass Dust to Commercial Output
- 01
Bypass Dust Collection
Systematic capture from cement kiln operations.
- 02
CO₂ Injection
Carbon dioxide introduced for mineralization.
- 03
Heavy Metal Removal
Up to 99.9% removal of toxic metals.
- 04
Chlorine Elimination
Complete chlorine separation from the dust stream.
- 05
KCl Extraction
Crystallization yields high-purity potassium chloride.
- 06
Final Output
KCl ≥ 99% purity plus reusable construction materials (CaCO₃).
Deployment
Two Deployment Models
CCU Product — Full Revenue Model
- Complete CCU integration
- CO₂ Mineralization + KCl Recovery
- Recurring KCl revenue stream
- Highest ROI
- Up to 20,000 tonnes/year capacity
CCS Product — Lower CapEx Model
- CO₂ Mineralization Only
- Reduced capital expenditure
- Simplified operations
- Focus on carbon capture & waste neutralization
- From 10,000 tonnes/year
Why India, Why Now
The Indian Market Opportunity
India produces 350 million tonnes of cement annually. Government regulations are creating urgent demand for carbon capture solutions.
CCTS 2025
~490 cement entities are now legally required to reduce emission intensity.
15% RDF by 2031
Ministry of Environment rule mandating alternative fuel use in cement kilns.
3–5% TSR
India's thermal substitution rate vs 30–40% in Europe — earliest growth phase.
668 MT
Total installed Indian cement capacity — a massive addressable market.
Validation
Backed by Science & Industry
Government-Backed R&D
Developed with support from the Korean Ministry of Environment and Ministry of Industry.
KIER Research Partnership
Joint development with the Korea Institute of Energy Research.
Patent-Backed Technology
16 patents in cement mineral carbonation alone.
Pilot Plant Proven
Validated at Hanil Cement and Sampyo Cement pilot facilities.
Industrial Projects
Halla Cement — Korea's National CCU Mega Project, 20,000 t/yr.
Partnerships
Industry Partnerships
UNID
#1 global potassium chemicals company (~36% market share) — KCl commercialization agreement.
JK Cement
MOU signed April 2026 — joint facility for bypass dust conversion with a pre-purchase agreement for KCl.
Dalmia Cement
Proposal submitted, ROI positive, technology validation in progress.
Intertek Korea
99.9% heavy metal removal independently verified.
KIER
Joint CCUS technology development programme.
Korean MOTIE
R&D supported by the Ministry of Trade, Industry & Energy.
FAQ
Carbon Capture Questions, Answered
Turn Waste into Revenue with Carbon Capture
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